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DIY: Building Outdoor
Stairway
From:
materials.aubuchonhardware.com/do_it_yourself_projects/a_guide_to_building_outdoor_stairs.asp
| Building a stairway
can be one of the most intimidating tasks any
builder–amateur or professional–tackles. But an
outdoor stairway is generally not a difficult
project, as long as it is planned and executed
carefully. This document covers building
procedures for a straight-run utility stairway,
typically used on porches and decks.
Local building codes regulate the width and
slope of a staircase, as well as how the assembly
is supported and braced, how the landing is built
and whether railings are required. ALWAYS FOLLOW
ALL LOCAL CODES.
The following instructions are intended as
general guidelines only, and local requirements
should be your primary guide.
In this document you will find information
about:
- Stair-Building Terms
- Designing Your Stairs
- Building Your Stairs
| |
| |
2x10
Stringers |
Hex Bolts |
Hammer |
|
1x8 Risers |
16d Galvanized Nails |
Carpenter's Square |
|
5/4" or 2" Tread Material |
8d Galvanized Nails |
Measuring Tape |
| 2x6
Pressure-Treated Cleat |
4x4 Posts |
Adjustable Wrench |
|
Angle Iron |
2" Railing Material |
Joist Hangers |
|
Anchor Bolts |
Baluster Material |
|
STEP 1
FIG. 1 - How a stairway is built
depends primarily on the total rise–the
vertical dimension from the upper floor to the
lower floor. The total run–the horizontal
length of the stair assembly–depends on the
slope of the stairway, which is determined by
building codes. From the Sunset book, Basic
Carpentry Illustrated, © Sunset Publishing
Corporation.
FIG. 2 - The components of a stairway,
with basic stair-building terms. From the
Sunset book, Decks, © Sunset Publishing
Corporation
FIG. 3 - The components of a railing.
From the Sunset book, Decks, © Sunset
Publishing Corporation
|
STAIR BUILDING TERMS
- There are five basic design elements
you'll need to consider when planning
outdoor stairs:
- The Total Run (Fig. 1) is the
total horizontal distance covered by the
staircase, from the edge of the upper floor
(porch or deck) to the edge of the staircase
where it rests on the landing.
- The Total Rise (Fig. 1) is the
total vertical distance from the surface of
the landing to a point level with the
surface of the upper floor (Note: You can't
find the rise simply by measuring straight
down from the upper floor because the ground
directly below may not be level with the
landing).
- Run (Fig. 2) is the horizontal
distance from the leading edge of one tread
to the leading edge of the next tread.
- Rise (Fig. 2) is the vertical
distance from the surface of one tread to
the surface of the next tread.
- Passage Width (Fig. 2) is the
width of the stairway.
- The ratio of the total rise to total run
(or rise to run) determines the slope of the
stairway. As a rule, that slope should be
between 30 degrees and 35 degrees; an
outdoor stairway may be slightly shallower
but should not be steeper. The ideal riser
height is 7" with an 11" run–which also
works out well with standard lumber
widths–but you may have to vary the
proportions somewhat to make the height of
each step work out evenly between the
landing and the upper floor.
- The passage width can also vary,
depending on how heavily you expect the
stairs to be used. As a rule, 36" is the
minimum; 48" is better for a single person,
and you may want to go to 60" to allow room
for two people to pass comfortably.
- A stairway consists of four basic
components:
- Stringers (Fig. 2) are the sloped
members that support the stairway. 2x10s are
generally allowed for stairs with four
treads or fewer, but 2x12s are sturdier.
- In most cases, you'll need good quality
material with no large knots, either
pressure treated or cut from heart redwood
or cedar, to resist decay. Stringers should
be placed no more than 24" apart if the
treads will be 5/4 material or 36" apart for
2"-thick lumber.
- Treads (Fig. 2) are the
horizontal members that you walk on. When
building an outdoor stairway, they are
typically cut from the same material as the
upper floor deck or porch–5/4"
pressure-treated pine or 2"-thick lumber.
- Risers (Fig. 2) are the vertical
members at the back of each tread. 1"
surfaced boards (3/4" net thickness) are the
most common material used.
- The Railing Assembly (Fig. 3)
consists of posts, a cap rail and vertical
balusters between each post. 4x4 is the most
common post material with a 2x4 handrail.
Codes regulate the overall height of the
railing assembly (usually 30" to 34") and
may specify a maximum width for the
handrail.
|
STEP 2
FIG. 4 - Common tread-to-riser ratios.
From the Sunset book, Decks, © Sunset
Publishing Corporation. |
DESIGNING YOUR STAIRS
- To design the stairway, first find the
total rise. Divide that number by 7 (the
ideal riser height) to find the number of
steps. You'll probably have a fractional
remainder, so round your result up or down
to the nearest whole number.
- Then divide the total rise by that
number to find the exact height of each
riser. For example:
1) Total rise = 40-1/2"
2) 40-1/2" divided by 7" per riser = 5.78
risers
3) Round 5.78 up to 6 risers, then
40-1/2" divided by 6 = 6.75" or 6-3/4" per
riser
This document assumes that the total run
is not limited, so you can make the assembly
as long as you want. Use the following table
to determine the width of the treads,
depending on your riser height.
| 6" |
14" |
| 6-1/4" |
13-1/2" |
| 6-1/2" |
13" |
| 6-3/4" |
12-1/2" |
| 7" |
12" |
| 7-1/4" |
11-1/2" |
| 7-1/2" |
11" |
- To find the amount of material needed
for risers, simply multiply the number of
risers by the passage width. To find the
amount of tread material, subtract 1 from
the number of risers (you'll need one fewer
tread than risers) and multiply by the
passage width. Remember to double up if
you'll be using two boards for each tread.
- To find the length of the stringers,
you'll need a calculator with a square root
function. First, find the total run (number
of treads multiplied by the width of each
tread).
- Then find the square of the total run
(total run multiplied by itself) and the
square of the total rise and add them
together.
- The square root of the result gives you
the exact stringer length; round up to the
nearest standard lumber length, then
multiply by the number of stringers you'll
need.
|
STEP 3
FIG. 6 - Stringers may be hung from the
rim joist with a joist hanger so the first
step is flush with the deck surface. In this
configuration, a piece of pressure-treated
lumber is bolted to the landing pad and the
stringer is nailed to it with 16d galvanized
nails. From the Sunset book, Decks, ©
Sunset Publishing Corporation.
FIG. 7 - The stringer can be bolted to
the end of the joist so the first step is one
step below the surface of the deck. At the
landing pad, the stringer may be fastened to
an angle iron (the angle should be galvanized)
bolted to the concrete. From the Sunset book,
Decks, © Sunset Publishing Corporation.
|
BUILDING YOUR STAIRS
- To build the staircase, first notch the
stringers for the treads and risers. Fasten
two stair gauges to a carpenter's square at
the dimensions of the rise and run (for
example, at 6-1/2" on one leg and 13" on the
other). Set the square on the stringer so
the gauges are flush against the edge and
trace the notch along the edge of the square
(Fig. 5).
FIG. 5 - Set the carpenter's square
on the stringer so the riser and tread
dimensions are at the edge, then trace
along the square. Move the square to the
previous mark and repeat the process.
Subtract one tread thickness from the
layout at the bottom so the last step is
equal in height to the rest. From the
Sunset book, Decks, © Sunset
Publishing Corporation.
- "Step" your way down the stringer,
repeating the process until you have laid
out the correct number of notches. Use the
carpenter's square to lay out the top cut on
the stringer. The height of the last riser
should be less than the others by an amount
equal to the thickness of the tread. That
way, when you nail the last tread in place,
the step down to the lower floor will be
equal to the others.
- You can set the stringer directly on the
lower floor (typically a landing pad) and
bolt it in place with a piece of angle iron,
or bolt a length of pressure-treated 2x6 to
the floor and nail the stringer to it.
- If you plan to set the stringer on a
2x6, you may have to notch the bottom of the
stringer to allow for that piece.
- Once the stringer is laid out, cut the
notches partway only, using a circular saw.
Take care not to cut beyond the layout
lines. Finish the cuts with a handsaw.
- Once you have one stringer finished, set
it in place to make sure it is cut
correctly, then use it as a template to lay
out your cuts on the other stringers.
- You can hang the stringers to the rim
joist with joist hangers (Fig. 6), or bolt
them in place to a joist (Fig. 7). If you
need to pour a concrete landing pad at the
bottom of the stairway, set the stringers in
place temporarily and lay out the location
of the pad. Pour the pad and set anchor
bolts for the angle iron or 2x6 base.
Instructions for pouring concrete are in
another brochure in this series.
- Once the landing pad is cured, secure
the stringers at the top and bottom. Rip the
risers to the same width as the height of
the riser cut in the stringers. Then cut
them to length and nail them to the
stringers with 8d galvanized nails.
- Measure the distance from the face of
the riser to the edge of the notch cut, then
rip the treads to width so they extend 1" to
1-1/8" beyond the edge of the notch. If
you're using two boards side by side as
treads, rip half the dimension from each
board so both will be the same width. Cut
the treads to length and nail them to the
stringer with 16d galvanized nails.
- To build the railing, first secure 4x4
posts at the top and bottom of the stringer.
Notch the posts 1-1/2" deep and bolt them to
the sides of the stringers with 1/2x4-1/2
hex bolts, using a level to keep them plumb.
Use decay-resistant lumber for the posts.
They should be at least long enough to
extend 36" above the surface of the treads.
Leave them a few inches too long at the top
so you can cut them after they are in place.
- Measure from the bottom of the stringer
up the posts to the location of the top and
bottom rails. The top surface of the upper
rail should be 30" to 34" above the tread;
the rail should be about 6" above the tread.
Lay the railing material against the posts
and lay out angled cuts for any rails that
will be fastened between the posts.
- Cut the railings to length and toenail
them with four 8d galvanized nails. If
you'll be using balusters, cut them to
length and nail them to the rails. Check
local codes for spacing requirements on
balusters.
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